exceptional safety and quality standards

 

Low-Risk and High-Risk Production

 

As a BRCGS AA-accredited food manufacturing facility, we operate to the highest standards of food safety. Maintaining high food safety and quality standards involves having robust procedures and working practices and a well-equipped and laid-out manufacturing facility that includes both low-risk and high-risk production areas.

At Finedale Foods, we specialise in the manufacture of food products that are ready to eat. A key feature of our manufacturing offering is our hand-finishing expertise, with most of our products having an artisan feel to them.

Manufacturing heat and eat products

 

Low-Risk Production

 

Low-risk production environments are typically those where there is minimal exposure to hazards that affect food safety. Our production processes usually involve the processing and handling of ingredients, mixes and pastry, dough or sponge which is then cooked.

Varying levels of automation are utilised for pastry blocking or depositing mixes into our pre-cook production processes, delivering maximum value to our contract manufacturing customers.

We can also provide hand toppings or decoration at each stage as well as offline work for bespoke products where required.

Our low-risk production area handles all aspects of the manufacturing process that take place before the product is cooked. These include:

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Raw material handling and preparation
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Production of pastry and dough
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Preparation of a wide variety of liquid-based mixes
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Cooked fillings using a sauce kettle
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Automated forming/filling lines

manufacturing Ready-to-eat food products

 

High-Risk Production

 

High-risk production environments are those where ready-to-eat products are produced and/or processed. These areas demand exceptionally high levels of hygiene and airborne contamination control to protect products from pathogens and contaminants that pose a risk to consumer health.

Our high-risk facility handles all post-cook processing. We will add additional fillings, toppings, or decoration to your products, then they will be frozen down ready for the packing process.

Our experienced team operates to the highest levels of hygiene and food safety standards within our high-risk production area. This is where our skilled staff hand assemble and apply the finishing touches to every product.

At Finedale Foods, our High-Risk Production Area provides a wide level of production flexibility that includes:

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Production of bases, mixes, fillings, and toppings
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Preparation of in-house produced or purchased components
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Automated filling line
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Manual preparation of delicate ingredients
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Hand garnishing

Packing, Storing & Distribution

 

Post-Production

 

Towards the end of the manufacturing process, your product will be blast frozen. We have invested in state-of-the-art mechanical freezing equipment to freeze products super quick, locking in flavour, quality, and nutrients while also optimising shelf life. Frozen products are then packed and stored within our on-site cold store ready for distribution. Various packaging options are available depending on your requirements.

Get in touch

 

Arrange a consultation

 

To speak to a member of our team about your requirements and to find out more about our processes, please get in touch today.

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